Military & Aerospace

Make in India for the Indian Navy: A Make or Break Situation
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Issue Vol. 33.1 Jan-Mar 2018 | Date : 13 Apr , 2018

P-8I of Indian Navy

With the situation becoming precarious due to the obsolescence of the Sea King helicopters, in a parallel process, the Navy had wanted to purchase 16 helicopters (with an option for eight more) off-the-shelf, which was subsequently enhanced to 24 helicopters in view of the increased responsibilities in its area of operations.

Thus, the purchase of 16 US-made Sikorsky S-70B-x helicopter in 2014 was cleared. However, for quite some time, the procurement process made no headway and finally the talks with Lockheed Martin over the 16 Sikorsky S–70 B collapsed and were terminated following the expiry of the price bid in March 2017, after which the tender itself was withdrawn.

No private Indian company has ever built a complete helicopter, but only supplied sub-systems…

With this development, the Navy put forward a new procurement proposal for the off-the-shelf purchase of 24 helicopters costing $1.87 billion.

Efforts by the Navy to speed up the procurement procedure for these helicopters by getting them under the Foreign Military Sales (FMS) programme from the US – did not bear fruit as it was turned down by the Ministry of Defence (MoD) since procurement procedures did not allow for single-supplier preference, but instead prefer global competitions through which the weapons or platforms are selected based on the lowest price. In a simultaneous move and finally, after numerous twists and turns, the MoD issued two Requests For Information (RFI) in August 2017, to global vendors for 111 Naval Utility Helicopters (NUH) and 123 Naval Multi-Role Helicopters (NMRH).

Both these multi-billion dollar projects will be pursued under the ‘Make in India’ plan and would be covered under the Defence Procurement Procedure’s strategic partnership model aimed at bringing high-end military technology into the country. Thus, the procurement of the helicopters for the Indian Navy will be the first major acquisition project under new guidelines published for a new strategic partnership policy under the framework of the Defence Procurement Procedure 2016.

The Naval Utility Helicopters are machines with a maximum take-off weight of 4.5 tonnes and they are sought as a replacement for the existing fleet of HAL’s Cheetah and Chetak while the NMRH is expected to replace the ageing Sea-Kings. The Indian Navy’s disappointment with the Dhruv was a key factor in pushing for the NUH. However, since then, HAL has been working on a naval version with some anti-submarine capability and has already fielded an armed Rudra ALH-WSI version for the Army. However, the Navy has been lukewarm about the Dhruv, ostensibly raising concerns about stability issues, its ability to operate from ships and the lack of important features such as folding rotors for stowage on ships. Hence it is not known whether the Dhruv will finally be able to overcome these glitches and be welcomed by the Navy in the near future.6

The procurement of different helicopters for the Navy is being processed simultaneously under the ‘Make in India’ initiative and under the current defence procurement procedures…

While the primary attention has been towards the NUH and the NMRH, the other helicopter project that is being pursued is the Rs 6,500-crore plan to manufacture 200 of the Russian Kamov-226T Light Utility Helicopters. However, that project too seems to be in the doldrums despite an inter-governmental agreement in 2015. “The Joint Venture (JV) has been set up. But the Request For Proposal is yet to be issued to the JV to submit its techno-commercial offer,” according to media reports.7

Hence it is obvious that the procurement of different helicopters for the Navy is being processed simultaneously under the ‘Make in India’ initiative and under the current DPP. However, a trend analysis of the past twists and turns given that no deal has yet been inked, with the considerable lead time after the signing of the deal. It can only be stated that the Indian Navy will face a significant capability gap till the helicopters are procured, especially since the ships and submarines of the Peoples’s Liberation Army Navy (PLAN) are frequently deployed in the IOR.

US-2i Amphibious Aircraft

Given the growing bonhomie between Tokyo and New Delhi and that both countries are part of the strategic quad, the Indian Navy had shown an inclination to acquire a dozen of the amphibious aircraft US-2i built by ShinMaywa. The deal was touted as the first Japanese defence export to India mainly for SAR reconnaissance of the islands, humanitarian aid, rescue missions and rapid response. With half of the procured aircraft for the Indian Navy and the other half for Indian Coast Guard, the tacit understanding was that these aircraft would be re-configured to suit military missions. Understandably, the aircraft’s ability for short take off and an ability to land on tides as high as three metres would have been seen as a boon for India. Thus, the $1.65-billion deal was processed as part of the Services Capital Acquisition Plan (SCAP).

Unfortunately, the strategy for the purchase seemingly excluded the state-owned HAL from licensed production deal. Prima facie the entire project supported the ‘Make in India’ initiative; however, it was most unlikely that the Japanese would have agreed to transfer the entire assembly line along with technology. These doubts along with the efficacy of the envisaged roles for these aircraft and the high price factor, have ensured that till date, nothing has emerged and the deal lies in a limbo, unlikely to move forward.8

V22 Osprey Airborne Early Warning Aircraft

The Indian Navy has always felt the strong operational need for acquiring fixed-wing AEW aircraft to operate from aircraft carriers. While Northrop Grumman had in the past offered a modified version of the E-2 Hawkeye, the V-22 Osprey tilt-rotor aircraft offered by Boeing displayed far more flexible options instead. With vertical take-off and transition into fixed-wing flight, it provides considerable maneuverability and flexibility. Costing nearly $72.1million each in a fly-away condition, it is also likely to be purchased for the Indian Navy and its IAC. It remains to be seen if the Indian Navy will apply the ‘Make in India’ initiative tie-up for manufacture and procurement of this aircraft or simply purchase six attack versions off-the-shelf.

The Indian Navy will face a significant capability gap till the helicopters are procured, especially since the  Chinese ships and submarines are frequently deployed in the IOR…

Sub Surface Vessels

Project 75(I) – Conventional AIP Submarines

As a follow-on to the grossly delayed Kalvari class P-(75) Project for the six diesel electric attack submarines the first of which the INS Kalvari was finally commissioned in December 2017. In October 2008, the Indian Navy issued a Request for Information (RFI) to a number of foreign shipyards and design firms for construction of a class of advanced diesel-electric submarines.

The RFIs were sent to Rosoboronexport, Armaris and HDW, among others. Acceptance of Necessity was accorded to the project by the Defence Acquisition Council in August 2011. In December 2014, the NDA government fast-tracked the bidding process due to mounting concerns over increasing PLA Navy activities in the Indian Ocean Region and diminishing submarine strength of the Indian Navy. Later, it was decided to construct all six submarines in Indian shipyards in accordance with the ‘Make in India’ initiative.

The government with intent to revisit the dormant Project 75(I), had formed a high-level committee to conduct a survey of Indian shipyards, both in public and private sectors including MDL, GRSE, Hindustan Shipyard Ltd, GSL, L&T, ABG Shipyard and Pipavav Shipyard that would be capable of constructing the six next-generation submarines by 2022. Reportedly, the committee had shortlisted L&T and Pipavav Defence & Offshore Engineering Company for the task. The tender under ‘Buy & Make (Indian)’ categorisation was to be issued for Transfer of Technology with leading foreign collaborators and substantial manufacturing in India for six advanced stealth diesel-electric submarines. In July 2017, the RFI was issued to six submarine builders and bids were requested to be filed by September 15, 2017. Spain and Japan did not submit response to RFI and hence seen as opted out of the competition.

The Indian Navy has always felt the strong operational need for acquiring fixed-wing AEW aircraft to operate from aircraft carriers…

The likely global contenders to participate in the venture include DCNS with the upgraded/advanced Scorpene, Navantia with the S-80, Rubin Design Bureau with the Amur 1650 and HDW with the Class 214. The Swedish Kockums Archer class were also in the race. Reportedly, the Japanese after some reluctance had also offered the sophisticated Soryu class conventional submarines that have been jointly developed and manufactured by Mitsubishi and Kawasaki Heavy Industries. However, the offer was turned down at the initial stages due probably to reluctance in ToT and the costing factor. Hence the Japanese did not submit a response to the RFI and are out of the process.

DCNS already has a technology tie-up with Pipavav Defence, as also Sembcorp Marine (Singapore), part of Temasek of the Singapore government, has a strategic and equity partnership with Pipavav Defence. The Project 75(I) submarines are expected to be bigger and more advanced that the Kalvari class equipped with a Vertical Launch System (VLS) to enable them to carry multiple BrahMos supersonic cruise missiles.

The submarines will also be outfitted with Air-Independent Propulsion (AIP) fuel cells.9

However, the unfortunate development in this project is that the Acceptance of Necessity for this Rs 70,000-crore project is scheduled to expire in February 2018 and with negligible progress, it is likely that it will be decades since any concrete progress will be made in this ‘Make in India’ project.10

India has already developed competency in indigenous production of nuclear submarines…

Nuclear Submarines

Recently, the Cabinet Committee on Security has approved plans for the indigenous development and construction of six nuclear-powered attack submarines (SSNs) for over Rs 6,000 crore. India has already developed competency in indigenous production of nuclear submarines. Arihant, India’s first indigenously designed and constructed nuclear submarine is a shining testimony in this domain. The plan to add six nuclear attack submarines is a modification of government’s decision taken last year for Project 75(I). This initiative seems to be an amalgamation of six nuclear submarines into 30-year submarine force building and modernisation perspective plan approved by the government way back in 1999.

The Problems

Unfortunately, one of the primary hurdles to the ‘Make in India’ initiative has been that of budgetary allocation. Not a penny was spent on ‘Make’ projects in two years (2012-2013 and 2015-2016) and the highest allocation this category ever received was in 2016-2017 – Rs 1.84 billion or just 0.25 per cent of the capital Budget. This dearth of funding highlights the lack of defence ministry commitment to the ‘Make’ procedure that was first proposed by the Kelkar Committee in 2005-2006.

Apart from that, the issue of ToT continues to be another major impediment. While many major foreign companies are reluctant to part with state-of-the-art technology, it is often viewed as a reverse problem of ‘technology percolation’. Not only are some of the Indian companies (with whom the JVs are proposed) unable or incapable of receiving the desired technology from abroad, they are unable to imbibe it for further use. This makes the entire effort of technology self-sufficiency – a pipe-dream in some areas.

Unfortunately, one of the primary hurdles to the ‘Make in India’ initiative has been that of budgetary allocation…

Apart from the above, the traditional mindsets combined with bureaucratic red-tapism at the level of the Ministry, private defence companies and the archaic defence PSUs are the biggest hindrances in the implementation of an initiative that can transform India into a self-sufficient in defence and defence exporting giant.

Conclusion

It is obvious that the ‘Make in India’ initiative has the best of intentions for all 25 sectors including defence. However, its efficacy and viability especially for the Indian Navy, till date has been well below par with hardly any fruition of major projects. It is often seen by many as more of a hurdle than a boon. The problems associated are innumerable and complex, to say the least. While budgetary allocation is stated as the primary one, essentially it is one of mindset. The sooner that mindset is changed, the better will it be for all stakeholders.

Notes

  1. RAdm S Ramsay, “Make in India” Thrust on an Overdrive for the Indian navy” SP’s Naval Forces Issue 3/2015 available at http://www.spsnavalforces.com/story/?id=376
  2. As cited in Ibid
  3. Ibid
  4. RajatPandit, “Govt Nixes Rs 32000 crore Make in India plan for Minesweepers” 08 Jan 2018 Times of India available at https://timesofindia.indiatimes.com/india/govt-nixes-rs-32000-crore-make-in-india-minesweepers-project/articleshow/62407669.cms
  5. India Selects 70 B as its Naval Multi Role Helicopter…No More” Defence Industry Daily , 13 Dec 2017 available at https://www.defenseindustrydaily.com/india-floats-tender-for-new-maritime-helicopters-05075/ also see “India Anti Submarine weakness” on same web page.
  6. Ibid – see https://www.defenseindustrydaily.com/india-floats-tender-for-new-maritime-helicopters-05075/
  7. RajatPandit‘Make In India’ projects come undone” TNN 31 Oct 2017, also see
  8. Defence minister ArunJaitley to lead military delegation to Russia” available at https://timesofindia.indiatimes.com/india/defence-minister-arun-jaitley-to-lead-military-delegation-to-russia/articleshow/59226351.cms
  9. PK Ghosh “US-2I a feather in Navy’s Cap?” 29 Nov 2016 available at http://www.dailypioneer.com/columnists/oped/us-2i-a-feather-in-navys-cap.html
  10. Project 75 I submarine available at https://en.wikipedia.org/wiki/Project_75I-class_submarine
  11. Rajat Pandit”10 Years on 70000 crore sub project remains stuck “ January 30 Times of India p16.
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The views expressed are of the author and do not necessarily represent the opinions or policies of the Indian Defence Review.

About the Author

Dr P K Ghosh, PhD

Former Senior Fellow ORF. Former Co Chairman and India Representative to CSCAP International Study Groups. Former Guest Professor Stockholm University.

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